New Starview PHS6-1824 Blister Sealer

Description

Standard Features

• Programmable logic control (Omron)
◦ Intelligent system that allows changes or upgrades from a Starview provided flash memory
◦ Ethernet connection to PLC and HMI allows remote access by customer from PC, Laptop, smartphones and tablet devices to HMI screens and PLC functions, and by Starview for program changes, diagnosis or updates when internet connected. Optional Wi-Fi connection available.
• Color HMI includes:
◦ Time and date displayed on HMI
◦ System monitoring page. Heating, batch counter and job recipe displayed at a glance
◦ Production counter page displays total machine cycles, current job cycles and current job completed packages. Production speeds are displayed in both cycles per minute and packages per minute
◦ Machine standby mode. 7-day programmable schedule allows automatic machine start-up and shut down
◦ Full Job Recipe storage with memory for up to 100 different recipes
◦ History page with last 200 cycles stored and displayed with time and date stamp. Includes up to 4 days of pressure and temperature history graphs.
◦ Digital temperature controller on screen display in degrees Fahrenheit or Celsius with alarms
◦ Seal Timers
◦ Table speed control
◦ Table rotation delay timer
◦ Manual / Auto mode
◦ Complete manual control of all individual functions for set up
◦ Table jog
◦ Low air pressure machine cycle-stop
◦ Machine diagnostics with difficulty location
◦ On-screen system errors for troubleshooting
◦ Last 7-days alarms stored and displayed with time and date stamp
◦ Electrical parts page(s)
◦ Pneumatic parts page(s)
◦ Mechanical parts page(s)
• Main power switch
• Two-position START/STOP system for Auto Mode
• Emergency STOP push button
• Class 4 pneumatically operated and interlocked safety lift gates on both sides of sealing press
• Automatic turntable, cam index drive with variable speed AC variable frequency controller
• Rotary table perimeter safety guard
• Filter, Regulator & Pressure gauge & lubricator installed on airline
• Heated sealing station
▪ Hot plate insulator
▪ Quick-change mounting for relieved face plates
▪ Pressure regulator to adjust heated sealing station pressure
• Cooling station
▪ Water cooled platen
▪ Quick-change mounting for relieved face plates
▪ Able to be shut down from the HMI for standard blister package sealing
• Adjustable press cylinder stroke system uses proximity sensor and PLC to improve cycle speed and reduce air consumption
• Base machine pre-wired, plumbed and programmed to accept finished package unloading system.
• Easy access through rear of machine for tooling changeover or maintenance
◦ Welded heavy-wall steel tube construction
◦ Steel components powder coated blue color

Specifications

Electrical (Customer to specify):
208-230 Volts / 1 PH / 55 Amps or
208-230 Volts / 3 PH / 45 Amps
Control:
24 Volts DC
Heating system:
Cartridge type 9.0 KW
Heated platen pneumatic cylinder bore size:
1 two-stage @ 8"
Temperature range for Plastic-to-Plastic sealing:
200-230° C
Temperature range for Blister-to-Card sealing:
170-180° C
Cooling platen pneumatic cylinder bore size:
1 two-stage @ 8”
Chilled water temperature required:
45-50° F
Maximum air consumption per cycle:
6.1 scf @ 100 psi
Self-standing Finished Package Unloader air consumption per cycle:
0.6 scf@100 psi
Lightweight package hold-down air consumption per cycle:
0.4 scf @100 psi
Sealing fixture / tray
18” x 24”
Nominal seal area:
17" x 23"
Maximum sealing force:
10,000 lbs. @ 100 psi air
Air inlet size:
3/4” NPT female
Open loading stations:
4
Maximum clamshell / blister depth (bottom):
3.0"
Standard clamshell height (top):
2.5”
Cycle speed (Plastic-to-Plastic):
Variable 1 to 8 on average
Cycle speed (Blister-to-Card):
Variable 1 to 12 on average
Approximate dimensions:
105”D x 88”W x 90”H
Working Height:
37.0”
Approximate weight:
2,900 LB.