Standard Features
Programmable logic control (Omron)
Intelligent system that allows changes or upgrades from a Starview provided flash memory
NEW Ethernet connection to PLC and HMI allows remote access by customer from PC, Laptop, smartphones and tablet devices to HMI screens and PLC functions, and by Starview for program changes, diagnosis or updates when internet connected. Optional Wi-Fi connection available.
Color HMI includes:
Time and date displayed on HMI
System monitoring page. Heating, batch counter and job recipe displayed at a glance
Production counter page displays total machine cycles, current job cycles and current job completed packages. Production speeds are displayed in both cycles per minute and packages per minute
Machine standby mode. 7-day programmable schedule allows automatic machine start-up and shut down
Full Job Recipe storage with memory for up to 100 different recipes
History page with last 200 cycles stored and displayed with time and date stamp. Includes up to 4 days of pressure and temperature history graphs.
Digital temperature controller on screen display in degrees Fahrenheit or Celsius with alarms
Seal Timers
Table rotation delay timer
Manual / Auto mode
Complete manual control of all individual functions for set up
Table speed control
Table jog
Low air pressure sensor with alarms
System auto start-up-activates stations in sequence during initial start
System auto unloading-deactivates stations in sequence to clear machine of packages
Machine diagnostics with difficulty location
Preprogrammed for optional card feed system
On-screen system errors for troubleshooting
On-screen alarms. Alarm icon launches and flashes. Alarm data may be accessed from the HMI.
Last 7-days alarms stored and displayed with time and date stamp
Electrical parts page(s)
Pneumatic parts page(s)
Mechanical parts page(s)
Main power switch
Two-position START/STOP system for Auto Mode
Emergency STOP push button
Class 4 pneumatically operated and interlocked safety lift/swing gate at entrance to sealing press
Safety swing gate on rotary switch at exposed exit of finished package unloader adjacent to operator loading station
Automatic turntable, cam index drive with variable speed AC variable frequency controller
Filter, Regulator & Pressure gauge installed on airline
Heated sealing station
Hot plate insulator
Quick-change mounting for relieved face plates
Pressure regulator to adjust heated sealing station pressure
Cooling station
Water cooled platen
Quick-change mounting for relieved face plates
Able to be shut down for standard blister package sealing
Base machine pre-wired, plumbed and programmed to accept optional card feeding system.
Automatic finished package unloading system with adjustable suction rod assemblies standard
Optional automatic self-standing feeder for cards with quick-change mounting for magazine and vacuum plate available.
Easy access through rear of machine for tooling changeover or maintenance
Welded heavy-wall steel tube construction
Steel components powder coated blue color
Specifications
Electrical (Customer to specify):
208-230 Volts / 1 PH / 40 Amps or
208-230 Volts / 3 PH / 25 Amps
Control:
24 Volts DC
Heating system:
Cartridge type 4.8 KW
Heated platen pneumatic cylinder bore size:
1 @ 8"
Temperature range for Plastic-to-Plastic sealing:
200-230° C
Temperature range for Blister-to-Card sealing:
170-180° C
Cooling platen pneumatic cylinder bore size:
1 @ 8”
Chilled water temperature required:
45-50° F
Maximum air consumption per cycle:
3.5 scf @ 100 psi
Self-standing Card Feeder air consumption per cycle:
0.5 scf@100 psi
Lightweight package hold-down air consumption per cycle:
0.4 scf@100 psi
Sealing fixture / tray
14” x 18”
Nominal seal area:
13" x 17"
Maximum Sealing force:
5025 lbs. @ 100 psi air
Air inlet size:
1/2” NPT female
Vacuum pump size:
1 HP
Open loading stations:
5
Maximum clamshell / blister depth (bottom):
3.00"
Maximum clamshell height (top):
1.5”
Cycle speed (Plastic-to-Plastic):
Variable 1 to 12 on average
Cycle speed (Blister-to-Card):
Variable 1 to 15 on average
Approximate dimensions:
90”D x 96”W x 70”H
Working Height:
37.0”
Approximate weight:
3,500 LB.
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